What is the primary way to avoid damage to automotive stampings?

2023-08-29 15:10:55

Since many stamping factories belong to the main engine factory, the automotive stamping parts market is very imperfect and sound. But the small stamping parts market is very mature in some areas in the south. Judging from the current situation, my country's stamping parts market has the following problems:

The supply of some production capacity exceeds demand, and some stamping plants in OEMs cannot be released or held. There is a lack of production tasks for most of the year, and there is no market activity. The market for home appliances and electrical stamping parts is fiercely competitive. But there are not many companies with global competitiveness that have become successful. Material technology, mold technology, lubrication technology and equipment level are all at a low level, which is far from meeting the needs of domestic production and development. The vigorous opening of stamping should be attributed to the opening of cars, airplanes and daily necessities.

Equipment protection equipment. Due to the small production batches, safety protection equipment must be installed in stamping operations that neither achieve automation nor use safety stamping tools to avoid damage accidents caused by operational errors. All kinds of protective equipment have different characteristics and application plans, and improper use will still cause injury accidents. Therefore, it is necessary to clarify the effects of various protective equipment in order to achieve correct use and ensure safe operation.

Small-batch, multi-variety stamping production was difficult to automate at that time, and the proper way was to use safe, less labor-intensive and easy-to-use tools as much as possible. At the same time, it can also improve the positioning of the mold, the delivery of the parts, and the cleaning of waste materials to make the operation safer.

Improve the process, mold and operation method, and end the manual out-of-mold operation. For mass production operations, we can start from the transformation process and molds to achieve mechanization and automation. For example, adopt automation, multi-station stamping machinery and equipment, adopt multi-tasking paddles and mechanized input and production equipment, and adopt combined process methods such as continuous dies and composite dies. All of these can not only ensure the safety of stamping operations, but also greatly improve production efficiency, which is the development direction of stamping technology.

Transform stamping equipment to improve production safety and reliability. At present, there are many unsafe elements in the operating system and electrical control system of many old stamping equipment. If they continue to be used, they will undergo technical transformation. Car stamping parts equipment manufacturers should improve product design to ensure the safety and reliability of stamping equipment.